Hydraulics in Action
Hydraulics at Work
This article, Motors 101, continues HPS's series of articles focusing on the "basics" of the major categories of hydraulic parts. If you are in the hydraulic power sales or service business and need a reputable hydraulic motor, pump or valve repair provider, HPS is ready to help.
Among the many types of liquid energy products available, actuators are defined as "actuators that release energy to do the physical work of hydraulic systems."
While the hydraulic pumps move the power and the hydraulic valves control the energy of the fluid, the hydraulic motors do the work, along with the pumps, converting the energy of the fluid into energy.
Motors work by converting fluid pressure into motion. The pressure from the pump turns the output shaft of the motor by applying pressure to the gears, pistons or rotors of the hydraulic motor. Selecting a Hydraulic Motor
The design of the complete hydraulic system will change depending on the type of motor chosen, so it is important that the selection of the motor comes first in the process, since this decision depends to a great extent on the load requirements of the system, the objectives of performance and application.
For example, an important consideration in the design and decision process is how motors are rated by displacement (the volume of fluid required to turn the output shaft once), measured in cubic inches per revolution (CIR) or cubic centimeters per revolution. revolution (RCC). .
In addition to compensation, additional operational considerations include:
Operating torque, or the torque that the motor is capable of delivering
maximum system pressure
Fluid temperature range, including minimum and maximum operating temperatures
maximum operating speed
Power limits depend on maximum volumetric flow rate through the motor
fluid viscosity
Attention to adhere to these particular limits is vital to ensure that the engine delivers the maximum amount of power.
Speed classification and types of motors. Hydraulic motors can be sorted in two ways:
Revolving speed: Defined as either a high speed, low torque (HSLT); or low speed, high torque (LSHT)
Design configuration: Three main types are gear, vane, and piston motors
In terms of revolving speed, high-speed hydraulic motors operate at 500 rpm and above, and have a low output torque (these are known as “HSLT” motors).
A low-speed motor operates at fewer than 500 rpm, and has a large displacement, size, and low revolving speed (equating again to high output torque – abbreviated as “LSHT”).
In terms of design, each type has a specific profile to meet the requirements, performance goals, and desired applications within a hydraulic system.
Hydraulic Motor Design Configurations in Detail
Gear Motors
Gear motors consist of rotating gears that move when hydraulic fluid enters the motor. They are categorized as either internal or external.
External gear drives consist of identical gears enclosed in a single casing. Internal gears can consist of a direct drive motor or rotary motor, and typically have fewer gear teeth than external gear motors vickers hydraulic pump.
Small in size and light in weight
low cost
wide speed range
wide temperature range
Wide range of viscosity
low inertia
The main features of geared motors include:
Some of the disadvantages include:
Large compression ripple and torque
Low volumetric efficiency and insertion pressure.
low starting torque
high noise level
Poor stability at low speed
Therefore, geared motors are only applicable within the High Speed Low Torque (HSLT) classification and are best suited for mechanical equipment that is not very demanding on torque uniformity.
feather motors
The vane motor uses a rectangular vane to generate power. When a pressurized fluid enters the motor, the blades in the vane cause it to rotate and produce a resultant torque.
Key features include:
low noise level
High torque at low speeds
low flow pulse
plain design
cunning
Easy vertical installation
Some of the disadvantages include:
great escape
low inlet pressure
unstable at low speed
Anti-pollution ability is not as good as geared motors
Vane motors are generally classified as HSLT units, although larger displacements will fall under the LSHT category. It meets motion sensitive requirements, so it is often used in mobile applications.
piston engines
Piston engines work by using compound pistons to generate power. They come in a variety of designs, such as radial piston and axial piston, with LSHT and HSLT ratings.
A radial piston hydraulic motor uses pistons arranged radially around a central axis, sometimes using multiple pistons interconnected in a star pattern, to generate power. They are classified as LSHT and generally perform efficiently over a long life, despite the high cost and complex design.
The axial piston hydraulic motor produces axial movement, not radial movement. It is similar to radial piston motors and also offers high efficiency and long life at a high cost. Unlike the radial design, it is not as effective at lower speeds and is classified as HSLT.
As always with hydraulics, it's all about putting the pieces together
Pumps and motors have overlapping characteristics and types (vane, gear, piston), and for good reason. Both work together to provide the power needed to operate hydraulic equipment.
The pump converts mechanical energy into fluid energy in the form of oil flow. The oil flow generated by the hydraulic pump is then directed to the engine through the system Rexroth hydraulic Motors valve.
But it is the motor that produces the output of this cohesive unit and converts the energy of the fluid into mechanical energy to perform the physical work.
Hydraulic Parts Source is Here to Help - Whether you have questions about actuators or any type of hydraulic system component, we're here to help you learn. Call (888) 477-7278 for expert hydraulic assistance.
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